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High-Pressure Industrial Process Water Pipeline Rehabilitation, Rochester NY, the USA

The RED Rochester campus (formerly the Eastman Kodak Company facility) required rehabilitation of two critical 24-inch steel process water pipelines operating at 100 psi.

Both pipelines run beneath Mt. Reed Boulevard, a major 4-lane roadway, making traditional open-cut replacement impractical. A trenchless rehabilitation solution was required to maintain continuous plant operations and avoid disruption to traffic local traffic.

Medium Diameter Pipe Material Project Length Pipe Conditions Rehabilitation Method
Process Water DN610 (24") Steel 2 × 61 meters (2 × 200 feet) Active leaks and ongoing internal corrosion NORDILINER

Project Challenges

· Twin 24-inch pressurized steel pipelines each 200 feet in length operating pressure is 100 psi

· Pipes are located under Mt Reed Blvd which is a major arterial roadway

· No feasible open-cut replacement option was possible

· Continuous plant operations were maintained during construction (no downtime)

· Active leaks and ongoing internal corrosion of the existing pipe were eliminated


A high-risk, non-replaceable asset requiring a reliable rehabilitation solution.

NordiTube Solution

Technology: IH (Inserted Hose)

Product: NORDILINER


Why NORDILINER:

· Fast encomical, Structural renewal of the pressurized pipelines

· Seals active leaks

· Prevents future corrosion.

· Restores pipe to like-new condition.

· Provides a 50-year service life. 

Execution

· Installation completed in 2 days total

· Zero traffic disruption of Mt. Reed Boulevard

· Coordinated installation to maintain continuous RED Rochester plant operation.


Key Advantage:
Trenchless application eliminated the need for roadway excavation or shutdown.

Project Result

· Successful rehabilitation of both 24-inch pipelines

· Zero traffic disruption 

· No interruption to plant operations 

· Leaks eliminated and corrosion mitigated

· Pipeline restored to 50-year service life 


Milestone Achievement:
First major U.S. project application and use of NORDILINER.

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